Adaptation HR Line
Need
Modification of Assembly Line
With the introduction of a new flow in the factory, the existing assembly line for range selectors needed to be adapted. The range selector is an integrated component in Volvo Trucks' transmissions. I-Shift.
Solution
To adapt the existing equipment, the following measures were taken:
- Implemented driven infeed and outfeed lanes as well as a pallet return system.
- Pallets equipped with RFID technology and the capability for inventory management using kits.
- Products transferred using Automated Guided Vehicles (AGVs).
- Installed Atlas pulling equipment, ETV STR61-50-10, with necessary resistance function.
- Infeed designed to accommodate up to eight products simultaneously.
- High focus on ergonomics to meet safety and health requirements.
- Installed an additional electrical cabinet to manage the increased electrical demand.
- Designed a new layout considering the future production line.
- Replaced pneumatic and hydraulic functions with electric components for increased efficiency and precision.
- Redesigned the workplace with tool boards and shelving for optimal work organization.
- Implemented OPC-UA communication protocol with the superior system for data transfer.
- Created a 3D layout to visualize the new adaptation.
- Updated all documents and drawings to reflect the changes made.
- Conducted a thorough risk analysis and applied CE marking to ensure product compliance with European safety standards.
Facts
Customer | Volvo GTO Powertrain Production Köping |
---|---|
Production Start | 2023 |
Industry | Automotive |
Managed Product | Range Gear Housing |
Product Size | 400x300x300 mm |
Product Weight | 30 kg |
Cycle Time | 96 seconds |
Serial Number | A20013, E22003 |
Result
Increased Efficiency and Better Working Conditions
By adapting the existing equipment, the customer has created an economically advantageous environment for production. The staff has positively received the ergonomic improvements, and the increased level of automation has enabled the use of equipment at the higher production pace required by the new flow. Overall, this has led to increased efficiency and better working conditions within the factory.