EOL Testing Equipment for E-drive

Need


Testing of electric rear axle Polestar 1

End-of-Line testing equipment for torque testing, functional testing, and NVH testing.

Polestar 1 is equipped with two electric motors, each driving a rear wheel.
Together they produce 232 horsepower and provide 492 Nm of torque.
Which enabling a top speed of 160 km/h (99 mph) in all-electric mode.

Solution


Sejfo EDS EOL testing equipment for electric drivetrains

NVH Testing
Functional Testing
Battery Simulation
Electrical Testing

The solution includes:

Drive Unit M1 - Water-cooled servo motor
Torque Sensor - HBM
Accelerometer - Discom for vibration measurement
NVH System - Reilhofer
Custom high-voltage connections to the product
Inverter units for product control
Microphone for sound recording
Product fixture
Vibration-insensitive concrete-filled steel stand
STES testing software
Safety coupling
Cooling unit for the electrical cabinet

Facts


Customer

Volvo Cars

Production Start

2019

Industry

Automotive

Managed Product

Electric Rear Axle

Product Size

300x300x300 mm

Cycle Time

Not availiable

Result


No quality defects delivered to the customer

100% Quality assurance of delivered products

The testing equipment verifies that the product delivers and functions according to specified requirements

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From idea to reality.
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