Laser Cutting Machine with Robotic Loading
Need
Cell Impact, a world-leading manufacturer of customized bipolar flow plates for hydrogen fuel cells, needed a high-performance machine for laser cutting precise patterns in bipolar flow plates intended for fuel cells.
The requested machine was critical for the customer's ongoing work to develop an efficient production process for bipolar flow plates.
By enabling precise and rapid laser cutting of these bipolar flow plates, the laser cutting machine is central to ensuring high quality and precision in the fuel cell manufacturing process.
Solution
A Custom-Built High-Performance Laser Machine
Our innovative development process, in collaboration with the customer, quickly resulted in a solution with a careful balance between advanced new technology and proven components to ensure every aspect of the production process is optimized. The solution is designed to attract the customer's clients and can be sold globally. Lösningen är vald utifrån att kunna attrahera kundens kund och kan säljas globalt.
Features of our custom-built laser cutting machine:
- Unmatched precision: The laser cutting machine has an integrated XY-axis with incredible precision of ±0.02mm, ensuring every cut is exact and meets the most demanding standards.
- Outstanding acceleration: With an impressive acceleration of 4G, the laser cutting machine achieves faster work cycles, thereby increasing productivity.
- Space-saving oesign: Despite its powerful performance, the laser cutting machine has a compact footprint, making it ideal for workspaces with limited space.
- Continuous availability: The laser cutting machine is designed to offer high availability and reliability, minimizing downtime and optimizing production.
- Autonomous operation: With unmanned operation, our machine enables seamless production even without constant supervision.
- Easy iinstallation: Our solution offers a smooth installation process, reducing commissioning efforts and saving valuable time.
- Scalable production: With our machine solution, production can be easily scaled up to meet increasing demand and changing production needs.
- Certified and safe: The laser cutting machine is CE and UL marked, ensuring it meets international standards for safety and quality.
- Global support: Our support extends worldwide, meaning you can rely on our expertise and assistance no matter where you are.
Equipment Used in the Laser Cutting Machine:
- FANUC-integrated control system for CNC, robotics, PLC, and vision technology.
- IPG YLR-Laser for powerful cutting.
- LaserMech Fiber Mini with dual laser heads for increased efficiency.
- Vision-guided robot for precise product picking.
- HiWIN LMSA linear motors for smooth movements.
- SMC water cooling system for optimal temperature control.
- Robot Fanuc M-20iD/25 for reliable automation.
- PIAB vacuum grip for secure and efficient product handling.
- Laser-rated protection to ensure operator and environmental safety.
- Stable vibration-damping stand to minimize disturbances.
Facts
Customer | CellImpact |
---|---|
Industry | Fuelcell |
Production Start | 2022 |
Cycle Time | NDA |
Managed Product | Bipolar Flow Plates |
Product Size | 400x400x0,2 mm |
Product Weight | 100 g |
Serial Number | A21029-01, A22036-01, A22036-02, A22036-04 |
Result
A World-Class Laser Cutting Machine
The custom-built laser cutting machine resulted in the customer drastically reducing production costs per unit while opening up opportunities for a smoother production process and extensive expansion of their operations.
The development of this laser cutting machine was carried out through an open and transparent collaboration model that accelerated the development to outstanding results in record time – only 9 months.
The machine's success was made possible through close collaboration with prominent partners:
- Fanuc Nordic: Collaboration with Fanuc Nordic paved the way for exceptional technical expertise and support, contributing to the machine's outstanding performance.
- LMI: Partnership with LMI provided advanced laser technology and solutions, crucial for the machine's precision and quality.
- Aratron: Thanks to Aratrons involvement, the machine was designed with the highest possible linear performance, meeting and exceeding the customer's requirements and expectations.
- Grönvallen: Through close collaboration with Grönvallen innovative sustainability and environmental considerations were incorporated into the machine's development, enhancing its value and impact.
The result of this laser cutting machine is an indication of the possibilities that emerge through collaboration and openness. With our machine solution, the customer is equipped for a bright future in the production world and is now positioned for even greater successes and growth., och är nu positionerad för ännu större framgångar och tillväxt.